Gabatarwa ga tsarin samarwa
Wannan tsari na samarwa yana amfani da keji stranding na inji don ciyarwa.Ba shi da buƙatun don albarkatun ƙasa na sludge (babu ƙazanta≥5CM).Yana da sauƙi kuma mai dacewa, yana adana aiki da lokaci, rage farashin da inganta ingantaccen aiki.
1. Ciyarwa: (An saita silo mai cikakken rufewa)
Bayan an shigar da kayan a cikin silo ta lif, sai a fara bawul ɗin ciyarwa da auger mai ciyarwa, sannan a shigar da auger ko na'ura mai ba da abinci daidai gwargwado bisa ƙa'idar da aka gindaya, sannan a yi amfani da feeder don ciyar da kayan a cikin kettle mai tsattsage.
2. Pyrolysis
Fatsawa, saita zafin jiki 350℃- 470℃.Gudun jujjuyawar kettle ɗin yana dakika 150 a kowane da'irar.Bayan kammala tsagewar sludge mai, ragowar ya shiga cikin mai cire shinge, wanda ya aika da ragowar a cikin kwandon mai sanyaya ruwa.Ana saka ragowar ta atomatik a cikin jakar ton daga babban zafin jiki zuwa yanayin zafi na yau da kullun kuma an shirya shi don ajiya na ɗan lokaci.
3. Dumama, kula da matsa lamba
Ana amfani da iskar gas mai dacewa da muhalli don dumama.Tsagewar zafin jiki yana da injunan mai mai nauyin 30w guda hudu da bindigogin feshin iskar gas guda hudu, dukkansu ana sarrafa su cikin hikima don tabbatar da yanayin da ake bukata don tsagewa.
Matsakaicin ƙirar ƙira na kayan aiki na al'ada ne, ƙimar samarwa na yau da kullun shine 0.01MPa - -0.02MPa, kuma matsakaicin matsa lamba shine 0.03MPa.A lokacin aikin samarwa, firikwensin kula da matsa lamba yana ba da siginar fahimtar matsa lamba.Tsarin kula da matsa lamba yana buɗewa ko rufe bawul ɗin sarrafa matsi gwargwadon yanayin da aka saita, kuma yana aika tunatarwar ƙararrawa don tabbatar da amincin samar da kayan aiki.
3.4 Tsarin samarwa
Kafin samarwa, bincika ko na'urar tuƙi ta al'ada ce, gami da ( kewayawa, mai ragewa, mai busa, injin da aka jawo, fam ɗin ruwa mai zagayawa), ko winch ɗin ciyarwa da bututun fitarwa suna aiki akai-akai, da kuma ko majalisar rarraba wutar lantarki mai hankali tana da wani laifi. (tuntuɓi ma'aikatan kulawa kafin rashin nasara, kuma kar a fara shi kai tsaye)
Matakin ciyarwa
Matsayin samarwa: kafin samarwa, bincika ko injin mai, famfo iska, injin kwampreso da busa na yau da kullun, duba ko hatimin ruwa ba shi da ƙarancin ruwa, ci gaba da buɗe bawul ɗin fitar da iska na winch, rufe bawul kanti na slag, kuma ci gaba da buɗaɗɗen bawul ɗin buɗaɗɗen buɗaɗɗen buɗaɗɗen buɗaɗɗen buɗaɗɗen, sa'an nan kuma sanya tanderun ta juya gaba na kusan daƙiƙa 100/da'ira ta aikin ma'aikatar rarraba wutar lantarki ta hankali.Lokacin da aka buɗe injin mai don ƙara yawan zafin jiki da 50℃, Rufe bawul ɗin iska na mai rarraba iskar gas, a hankali ɗaga zafin jiki zuwa 150℃- 240℃, kuma iskar gas ɗin da ba ta da ƙarfi ta fara haifarwa.Ana aika shi zuwa tanderun don konewa ta hanyar tsarin dawo da iskar gas.Dangane da adadin iskar gas mara ƙarfi, kashe adadin injinan mai don kiyaye yanayin jinkirin wuta.(Idan yawan iskar gas ba ta da yawa, za a aika zuwa wani rukuni na kayan aiki don konewa ta hanyar bawuloli na hannu. Idan wasu kayan aikin ba su buƙatar shi, za a iya aika da wuce haddi na iskar gas ɗin zuwa ɗakin konewa na biyu), da kuma sannan a hankali tashi zuwa 380-450℃.Tabbatar cewa tsatsawar ta kasance mai tsabta.Ragewar iskar gas da ba ta da ƙarfi,
Tsarin tsabtace nitrogen;Ana amfani da shi ne musamman don tsabtace tukunyar jiyya, mai karɓar iskar gas, injin daskarewa, mai raba iskar gas da kuma kwandon shara mai sanyaya ruwa don maye gurbin iskar da ba ta da ƙarfi da nitrogen.Tabbatar da amincin samar da kayan aiki.
Slagging tsarin;Kafin ƙaddamar da slag, za a rufe bawul ɗin iska na cage winch ta cikin ma'ajin lantarki mai hankali, za a buɗe tsarin sanyaya ash don watsawa, kuma za a buɗe fam ɗin ruwa mai kewayawa.Lokacin da aka buɗe bawul ɗin mai mai nauyi, dole ne a fara zubar da ƙaramin adadin mai mai nauyi da farko don guje wa mannewa kejin fitarwa na slag.Rufe bawul ɗin mai mai nauyi bayan an zubar da mai mai nauyi.Jikin tanderun yana jujjuya kuma yana fara fitar da wuta na awanni 1-1.5.
Material na fatattaka kettle: 316L bakin karfe Q245RQ345R kasa misali tukunyar jirgi karfe farantin karfe
Girman kettle Pyrolysis:φ 2800MM*7700MM
Ƙarar girma da yankin musayar zafi na kettle: 47m3 da 80m2
Yanayin sanyi da wurin musayar zafi: sanyaya ruwa 90m2
Babban tsarin tsari: juyawa a kwance
Tsarin tsarin: matsa lamba na al'ada
Yankin kayan aiki: tsayi 50m, faɗin 10m da tsayi 6m
Nauyin kayan aiki: 50-60t
Tsarin tabbatar da fashewa: duk na'urorin lantarki suna sanye da daidaitattun kayan lantarki na YB na ƙasa
Amfanin mai: 600m na iskar gas ana cinyewa kowace rana don ci gaba da nau'in³/ D yana buƙatar 500L/D na man fetur
Tsarin wutar lantarki da rarrabawa: kayan aiki suna sanye take da jimlar ikon 46.4 kilowatts.
An sanye take da majalisar kula da tebur ɗaya mai hankali (ikon wutar lantarki, zazzabi, ƙararrawar nuni na dijital, aikin bawul ɗin fasaha na allo da sauran ayyuka).
Matsakaicin rarraba wutar lantarki na sa'a shine 30kw, kuma rarraba wutar lantarki ta yau da kullun shine kusan awanni 500-600 kilowatt..
Lokacin aikawa: Janairu-09-2023